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Casing Insulator

Casing Insulator

Plastowell Casing Insulator Spacers are engineered to provide reliable support, insulation, and alignment of carrier pipes inside casing pipes. They eliminate metal-to-metal contact, reduce installation friction, and ensure long-term protection against corrosion, abrasion, and electrolysis.

Our robust modular design is suitable for single or multiple carrier pipe installations in steel, ductile iron, PVC, HDPE, or concrete casing systems.

Key Features

  • Manufactured from high-performance, non-metallic polymer (PE Material)
  • Corrosion-proof and non-conductive - eliminates galvanic corrosion
  • Lightweight yet durable for easy handling and long service life
  • Multiple rib heights available to maintain required stand-off distance
  • Smooth low-friction surface for hassle-free pipe insertion
  • Modular design for single and multi-pipe arrangements
  • Snap-fit/bolt fastening - no welding, adhesives, or field modification required

Technical Specifications

ParameterDetails
MaterialVirgin or Compounded PE Material
Spacer TypeStandard And Customized
Carrier Pipe Diameter Range100 mm – 3000 mm
Spacer Skid Heights25 mm, 50 mm, 75 mm, 100 mm, 150 mm (custom on request)
Recommended Spacer Interval1.0 – 3.0 meters depending on pipe size & load
Temperature Resistance-20°C to +90°C
UV & Chemical ResistanceYes
Installation CompatibilitySteel, Ductile Iron, PVC, HDPE, and Concrete casing pipes
Applications

Applications

  • Oil & Gas Transmission Pipelines

  • Water Supply & Sewerage Pipelines

  • District Cooling & Heating Networks

  • Industrial Utility Pipelines

  • Data Center & Power Transmission Conduits

  • HDD (Horizontal Directional Drilling) & Trenchless Installations

Advantages

Advantages

  • Provides uniform annular spacing for grout filling (if required)

  • Protects against corrosion and electrolysis

  • Speeds up installation with tool-free assembly

  • Extends pipeline service life by preventing wear & abrasion

  • Maintenance-free once installed

Installation Guidelines

Installation Guidelines

  • Select spacer height as per required stand-off inside casing pipe

  • Fix insulator spacers at recommended intervals (1.5–3 m)

  • Assemble carrier pipe with spacers and insert smoothly into casing

  • Ensure uniform alignment for grout or sealant application (if applicable)

Available Variants

Available Variants

  • Standard Insulator Spacers (for common pipe diameters)

  • Customized Spacers (for large carrier pipes and special projects)

  • Heavy-Duty Multi-Rib Spacers (for high-load trenchless applications)

Why Choose Us?

Why Choose Us?

Plastowell Polymers manufactures all Casing Insulator Spacers in India using advanced tooling and strict quality standards. We supply nationwide and export to major global regions, including the GCC (Saudi Arabia, UAE, Oman, Qatar, Kuwait), Africa (South Africa, Kenya, Nigeria, Egypt), South-East Asia, the USA, and Europe. Our reliable manufacturing capabilities and on-time delivery make us a trusted partner for pipeline, utility, and infrastructure projects worldwide.

  • In-house design & manufacturing with precision tooling
  • Proven expertise in custom casing spacer solutions
  • Wide range of materials and rib heights available
  • Quick delivery for bulk and project-based requirements
  • Trusted by oil & gas, water, and infrastructure sectors

Gallery

Casing Insulator
Casing Insulator Spacer
Casing Insulators
Casing Insulator Spacers
Pipe Spacers for Casing Insulator
Casing Insulator

Frequently Asked Questions

A casing insulator is a non-metallic support device used to center, protect, and insulate a carrier pipe inside a casing pipe. It prevents metal-to-metal contact and reduces corrosion, friction, and abrasion.

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